Local Hot Spot: Textile And Garment Industry In Shangshui County Of Henan Province From "Manufacturing" To "Intelligent Manufacturing"

With the development of science and technology, Shangshui textile and clothing industry is following the trend. Intelligent software, intelligent equipment and intelligent management methods are gradually applied to actual production, which greatly improves the product quality, reduces the cost and improves the brand added value.

What is "intelligent manufacturing"? "Intelligent manufacturing" is not simply to replace part of the labor force with machines, but to integrate intelligence into every link of enterprise production, sales and service to create a flexible supply chain.

Nowadays, scientific and technological innovation has profoundly changed the production and life. Shangshui textile and clothing industry is following the trend with the development of science and technology. Intelligent software, new technology, intelligent equipment and intelligent management methods are gradually applied to actual production, which greatly improves the product quality, reduces the cost and improves the brand added value, "Intelligent manufacturing" reshapes new advantages for Shangshui textile and garment industry.

On October 7, the outstanding performance of "intelligent manufacturing" in Shangshui textile and garment industry won the affirmation of the observation group in the city's three quarter "three one batch" major project construction.

The production process of traditional clothing is: hand drawing, cutting pattern, grading, typesetting, cutting, sewing, etc. In the modern intelligent production workshop of Shengtai Haobang Textile Industrial Park, the process before cutting and cutting is mainly computer and machine operation. In the clothing workshop of the industrial park, the staff call up a garment pattern from the computer and send it to the intelligent cutting bed. Two minutes later, the sleeves, front chest, back and other pieces of clothing will come out.

In Shengtai Haobang Textile Industrial Park, the reporter saw that the automatic cloth coding machine sent dozens of layers of cloth to the intelligent cutting machine. After computer laser cutting, dozens of layers of clothing pieces were cut in a short time. The garment pieces are classified according to different varieties and specifications and sent to the designated sewing station. At the top of the station, "intelligent hanging system" automatically moves forward to transfer the semi-finished clothes to the corresponding posts.

"The intelligent system enables us to have a clear understanding of the current work tasks, work objectives, product completion and workers' work conditions. The information on the employee's workstation can make each worker understand his or her work completion." Said Cui Weicong, general manager of Shengtai Haobang Textile Industrial Park.

In Shengtai Haobang textile modern intelligent factory, the reporter saw that the technical personnel are operating through the computer, and the industrial robot is working in an orderly manner during the debugging. Although it is an unmanned warehouse, it can automatically purchase and ship goods. In the past, it took 10 people four or five hours to complete the loading and unloading of a truck of 30 tons. Now, a robot can complete the loading and unloading within 2 hours, which not only improves the work efficiency, but also greatly saves the labor cost.

Like Shengtai Haobang textile, "intelligent manufacturing" is also "everywhere" in Henan ALBEN garment company. Li Tianning, general manager, told reporters that Alban garment manufacturing takes information technology as a tool to improve the digital application level of garment manufacturing. At present, it has independently developed more than 700 software. By using the self-developed management system, the company realizes the traceability management of products by recording the production information of each garment in each section. In terms of production management, MES intelligent production management system, garment ERP production management system, large-scale garment production big data analysis system and data acquisition and analysis system are used to comprehensively integrate various data resources of the company, so as to realize the comprehensive integration and utilization of personnel, order, material, process, quality, product, logistics and other information, and open up the enterprise's data flow, Realize the availability of data resources.

Science and technology are the primary productive forces. In terms of scientific and technological research and development, Shangshui county has invested a lot. In order to promote the in-depth integration of industry, University and research, transfer R & D achievements and technical achievements from scientific research institutions to production departments, and promote process improvement and efficiency improvement of industrial enterprises, 26 technical transformation projects have been completed in Shangshui County, 132 Enterprises above the designated size in the county have achieved full coverage of R & D institutions, 98 enterprises have carried out R & D activities, and the R & D cost has been 150 million yuan.

Hold the flag and forge ahead. It's time to concentrate on setting out again. Focusing on the goal of building an international brand clothing supply chain base, Shangshui county innovates and implements the "four maps, four visits" investment promotion method, and follows the diagram to promote business investment, industrial chain investment, and leading enterprises to drive investment. At present, relying on the leading enterprises such as Shengtai Haobang Textile Co., Ltd. and Alban Garment Making Co., Ltd., Shangshui county is striving to build an international brand digital clothing supply chain base, accelerate the cultivation of 26 million pieces of baby formaldehyde free clothing, 800 million meters of Tencel Blended high-grade fashion fabrics, 120 million pieces of ecological fishing nets with an annual output value of 3 billion yuan, and strive to achieve high quality of economic development and high efficiency of social development The acceleration of project construction promotes the sustainable and high-quality development of commercial water economy.

(source: Zhoukou daily)