Meticulous Management Of Fujian Shishi Printing And Dyeing Industry

Stone lion printing and dyeing industry The direction of sustainable development is through regularization, systematization, procedure and standardization. data The means of informationization and informatization make the printing and dyeing production management and management units accurate, efficient, cooperative and continuous. Most of the production equipment of Shishi printing and dyeing enterprise still stays in the stage of local simple instrument control and manual site adjustment. The temperature, humidity, speed, tension and concentration of multi unit dyeing and finishing production line are not strictly controlled strictly, and one of the conditions may cause other parameters. Deviate Due to the predetermined process requirements, energy consumption and repair rate remain high.

It is reported that some enterprises in Shishi have begun to import meticulous management in printing and dyeing process, dyeing and finishing equipment, production management and so on. The computerized automatic weighing system for dye and auxiliaries for Hongtai dye bleaching and dyeing, intelligent dyeing control system for instant correction of chromatic aberration in Manulife dyeing and dyeing, dyeing and finishing by Wan Fengsheng bleaching and dyeing, and "four in one dyeing", Hong Kong overflow dyeing and finishing participated in the drafting of China's textile industry standard FZ/T 14018-2010, nylon and cotton interwoven and dyed fabrics are all the results of fine management.

According to the meticulous management plan, using the latest automation technology such as computer, communication and intelligent control, the online collection system is established, and the real-time data collection and abnormal early warning for the whole production process, equipment operation and energy consumption are carried out, so as to improve the production efficiency, stabilize the product quality, optimize the production process, and promote energy saving and emission reduction in Shishi printing and dyeing enterprises. The implementation of fine management can bring great benefits to the system. It is estimated that the printing and dyeing enterprises with an annual output of 90 million meters, through the implementation of meticulous management, the process parameters are stable and reliable, the pre-processing reduction rate has increased from 0.55% to 0.3%, the grinding has increased from 0.05% to 0.03%, the dyeing has increased from 1.5% to 1.2%, and the finishing has increased from 0.85% to 0.7%, the cumulative monthly decline rate has increased from 3.5% to 2.5%, and the cumulative first rate has increased from 2.5% to 2.5%. It can also save water and steam consumption by 3%~5%. According to the standard of water consumption of 300 tons, 2500kWh of electricity and 25 tons of steam, the annual saving of 80 thousand tons of water, 675 thousand kWh of electricity and 6750 tons of steam can be saved.